Access deep bench expertise
All programs, large and small, require the technical skill of data analysts. When a costly machine begins to fail, even skilled analysts can benefit from a second opinion to ensure proper planning and to understand the nature of the required repair. Symphony AzimaAI can provide analytical experience as needed, including local, internal programs. All Symphony AzimaAI program solutions connect through the WATCHMAN™ Data Center and include the cloud-hosting portal to provide second-opinion help for setup or analysis.
Automated diagnostic software
Maximize your analyst’s efficiency with the most advanced automated diagnostic software on the market. ExpertALERT™ applies over 6000 diagnostic rules to decipher vibration data in the same manner as the human analyst. With over 1200 fault conditions, ExpertALERT identifies exceptions to the norm, characterizing detected faults by severity, prioritizes repairs, and issues specific component level repair recommendations. Analysts using ExpertALERT perform more efficiently because the software makes them faster and more accurate, and serves up the faults that need immediate attention.
Modular data collection
TRIO® Vibration Data Collectors and Field Analyzers are simple to use and easy to maintain. Data is best captured by technicians and operators, who are most versed in their machinery. And data should be delivered to the analyst as opposed to the other way around. Use your skilled analysts for reviewing data and delivering reports, not in the plant collecting data. TRIO was designed to allow routine and advanced data to be captured with very little training. TRIO is designed and built to capture asset history, including past tests, analyst notes, specific test conditions, as well as canned text, free text, photos and audio. The TRIO is also “connected” with immediate remote access to Symphony AzimaAI analysts and technicians should support be required.
Integrated permanent data acquisition
Data from portable and permanent data acquisition hardware resides in the same database and uses the same automated diagnostic software so all machines are evaluated with the same level of understanding. SPRITE™ Online data acquisition hardware is a cost effective solution to critical and hard to access machinery. Not merely a flag to secure the machine, Symphony AzimaAI’s online solution takes the approach that these machine also need early fault detection for proper repair planning, integrated with other assets for balance of plant.
Reduce risk, improve safety, increase production
WATCHMAN™ Reliability Services offer professional solutions to provide a clear understanding of machinery health across the entire plant and enterprise, including vibration analysis, lubrication oil analysis, motor current testing, and infrared thermography.
WATCHMAN programs feature an evaluation of the plant environment and risk profile along with a clearly-defined set of solutions and deliverables to meet specific uptime, compliance and cost-avoidance objectives. Through virtualization and automation, Azima’s WATCHMAN Solutions deliver highly effective machine health monitoring solutions that support maximum plant availability. The WATCHMAN Reliability Portal™, part of all Azima programs, can give visibility to machine health and diagnostics across multiple technologies for all the stakeholders within a plant’s operation.
Scale your PdM program to meet your needs
Early retirement, lack of training for new staff, and restricted budgets are making it challenging for many plants to retain the necessary in house expert resources. Symphony AzimaAI programs were developed to help plants quickly address those challenges. Our flexible and scalable services require no up-front capital costs and are offered on a subscription basis. This allows for a quick and comprehensive implementation when you are ready to start or enhance your machine health monitoring program.